How Many Additives Are Needed in 100kg Paint Formula?

መግቢያ አንቀጽ:
When formulating paint, raw materials like resin and pigment often take the spotlight — but it’s the additives that truly define quality, stability, and application performance.

የተወሰደ አንቀጽ:
In a 100 kg paint formula, the total additive content typically ranges from 1% to 5% (that is, 1–5 kg of additives), depending on the paint type, resin system, and desired properties like wetting, leveling, anti-foaming, and dispersion.

የሽግግር አንቀጽ:
Additives may be small in proportion, but they have a huge impact on viscosity, color uniformity, and film appearance. Let’s break down how many additives are actually needed in a 100 kg paint batch — and how to determine the right balance for your system.

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Why Paint Additives Matter

መግቢያ አንቀጽ:
In paint formulation, every component has a role — pigments give color, resins bind, solvents dissolve, and additives fine-tune performance.

የተወሰደ አንቀጽ:
Additives help paints flow better, disperse pigments evenly, resist corrosion, and maintain long-term stability. Without them, paints would foam, separate, or leave brush marks.

Common Functions of Paint Additives:

1. ተበታትነው የሚገኙ: Stabilize pigments and prevent settling.
2. Wetting Agents: Improve surface coverage and adhesion.
3. Defoamers: Eliminate bubbles during mixing and application.
4. Leveling Agents: Enhance film smoothness.
5. Thickeners: Control viscosity and prevent sagging.
6. Anti-corrosion Agents: Protect metal substrates.
7. Biocides & Preservatives: Prevent microbial growth in water-based systems.

Donghong Chemical’s phosphate ester surfactants — such as NP-10 እና AEO-3 — are widely used as wetting and dispersing agents in high-quality coatings.

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Basic Calculation: Additives in a 100 kg Paint Formula

መግቢያ አንቀጽ:
Let’s start with the core question — how many additives go into a typical 100 kg paint formulation?

የተወሰደ አንቀጽ:
The general range is 1–5% of total paint weight, translating to 1–5 kg of additives per 100 kg. The exact amount depends on formulation type:

Paint Type	Typical Additive Range (%)	Additives (kg in 100 kg Paint)	Notes
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መግቢያ አንቀጽ:
To visualize how additives fit into your paint formulation, let’s examine a typical water-based acrylic paint recipe.

የተወሰደ አንቀጽ:
In this 100 kg formula, the total additive load is around 4.2 kg, distributed among several key functions:

Additive Type	ተግባር	Dosage (%)	Weight (kg)
Dispersant (NP-10 Phosphate Ester)	Pigment dispersion & wetting	0.8	0.8
Wetting Agent (AEO-3 Phosphate Ester)	Substrate wetting, adhesion	0.5	0.5
Defoamer	Bubble removal	0.2	0.2
Leveling Agent	Film smoothness	0.3	0.3
Thickener	Rheology control	1.0	1.0
Coalescent	Film formation	1.5	1.5
Preservative	Microbial protection	0.1	0.1
Total Additives	—	4.2%	4.2 kg

The rest of the paint (95.8 kg) consists of resin, pigment, water/solvent, and fillers.

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Dive Deeper: The Role of Phosphate Ester Surfactants in Paint Additives

መግቢያ አንቀጽ:
Phosphate esters are some of the most versatile surfactants used in coatings — multifunctional, eco-friendly, and performance-enhancing.

የተወሰደ አንቀጽ:
They serve as wetting, dispersing, and anti-corrosion agents, improving coating smoothness, gloss, and adhesion.

Key Donghong Chemical Products:

1. NP-10 Phosphate Ester — For pigment dispersion and low-foam wetting in acrylic and epoxy coatings.
2. AEO-3 Phosphate Ester — For enhanced adhesion and wetting in waterborne paints.
3. TEP (Triethyl Phosphate) — Flame retardant and solvent additive for PU and epoxy systems.
4. P204 (2-Ethylhexyl ፎስፌት) — Improves metal adhesion and anti-corrosion performance.

Benefits of Phosphate Ester Additives:

• Excellent acid and alkali stability
• Biodegradable and low-VOC
• Compatible with most binders and resins
• Enhances flow, leveling, and pigment dispersion

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Donghong Chemical’s phosphate ester surfactants cURL Too many subrequests. cURL Too many subrequests., helping formulators reduce additive load without sacrificing quality.

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Dive Deeper: Balancing Additives with Resin and Pigment

In a 100 kg formula, additives interact directly with resins and pigments. The balance among these three determines paint quality:

cURL Too many subrequests.	Typical Ratio (%)	ተግባር
Resin (Binder)	25–40	Film formation and adhesion
Pigment & Filler	20–40	Color, opacity, texture
Additives	1–5	Stability and performance
Water/Solvent	15–35	Adjust viscosity and drying time

For optimal results, additives should be pre-dispersed with pigment slurry or added during let-down to maximize their efficiency.

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Practical Tips for Additive Optimization

1. Start Low: Begin with the minimum recommended dosage (0.3–0.5%) and increase as needed.
2. Test Compatibility: Not all additives mix well with every resin — always check stability.
3. Watch Foam Levels: Too much surfactant increases foam; balance with defoamers.
4. Control pH: Phosphate esters perform best between pH 6–9.
5. Track Viscosity: Overuse of dispersants or thickeners can shift rheology beyond control.

Example:
In a 100 kg batch, increasing NP-10 dosage from 0.8 kg to 1.2 kg can improve pigment dispersion — but beyond 1.5 kg, viscosity and leveling may worsen.

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Donghong Chemical’s Expertise in Paint Additives

Donghong Chemical (Guangdong, China) specializes in industrial phosphate esters and surfactants used globally in coatings, textiles, and lubricants.
Their products offer stable quality, low color (≤30 APHA), and high purity (≥99%), ensuring consistent performance in paint formulations.

Advantages:

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Donghong Chemical’s phosphate esters cURL Too many subrequests.

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📧 Email: dohollchemical@gmail.com
📱 WhatsApp: +86 139 0301 4781

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