DIY Industrielle Reinigungslösung mit Tensiden

Industrial cleaning sounds complex — but with the right surfactants, you can create an effective cleaning solution that rivals commercial brands. It’s about understanding how chemistry works on grease, dirt, and metal surfaces.

A DIY industrial cleaner made with surfactants uses water, nonionic and anionic agents, and builders to remove oil, grease, and carbon without harming machinery or workers.

Instead of relying on harsh solvents or expensive degreasers, surfactant-based blends provide strong cleaning power, low toxicity, and cost efficiency. Let’s explore how to formulate one step-by-step.

---

1. Why Use Surfactants in Industrial Cleaning?

Industrial cleaning challenges often include oil residues, carbon deposits, metal dust, and other contaminants. Traditional solvents can be flammable, toxic, or environmentally harmful.

Surfactants lower surface tension, allowing water to wet and penetrate oily soils — breaking them into small droplets for easy rinsing.

They clean by emulsifying grease, suspending dirt, and dispersing particles. Whether you’re washing metal parts, factory floors, or equipment surfaces, surfactants deliver both performance and safety.

---

2. Core Components of a DIY Surfactant Cleaning Solution

The beauty of surfactant-based cleaning lies in its modular design. You can adjust ingredients to suit your cleaning needs — from light maintenance to heavy degreasing.

a. Water (Solvent Base)

Use deionized or softened water as your solvent base. It dissolves surfactants and prevents mineral deposits during rinsing.

b. Anionic Surfactants (Primary Cleaners)

Anionic surfactants, such as linear alkylbenzene sulfonate (LAS) or sodium lauryl sulfate (SLS), provide strong cleaning and foaming.
They break down oils and particulate matter effectively.

Use around 3–5% in your formula for medium-duty cleaning applications.

c. Nonionic Surfactants (Boosters and Stabilizers)

Fügen Sie hinzu nonionic surfactants wie ethoxylierten Alkoholen, alkylphenol ethoxylates, oder Fettsäurealkohol-Ethoxylaten.
They stabilize emulsions and enhance cleaning across temperature ranges.

These are especially important for removing heavy oil, wax, and polymer residues.

d. Builders (Water Conditioners)

Include sodium carbonate, trisodium phosphate, oder sodium metasilicate (1–5%) to improve alkalinity and suspend soils.
Builders help break ionic bonds and soften water, boosting surfactant efficiency.

e. Solvents (Optional Degreasing Boost)

For stubborn grease, add glycol ethers (e.g., butyl cellosolve) or isopropyl alcohol at 1–3%.
They dissolve heavy oils without creating flammable or toxic hazards.

f. Corrosion Inhibitors

To protect metal surfaces, include Phosphatestern or benzotriazole Derivate.
They form protective films to prevent rust and oxidation after cleaning.

g. cURL Too many subrequests.

cURL Too many subrequests.

---

cURL Too many subrequests.

cURL Too many subrequests.

Komponente	Funktion	cURL Too many subrequests.
cURL Too many subrequests.	Lösungsmittel	cURL Too many subrequests.
Linearalkylbenzolsulfonat (LAS)	Anionisches Tensid	3%
cURL Too many subrequests.	cURL Too many subrequests.	3%
cURL Too many subrequests.	cURL Too many subrequests.	2%
cURL Too many subrequests.	cURL Too many subrequests.	1%
cURL Too many subrequests.	cURL Too many subrequests.	3%
Phosphatester	Korrosionsinhibitor	1%
cURL Too many subrequests.	cURL Too many subrequests.	0.1%
Total		100%

Mixing Process:

1. Add water into a mixing tank and start gentle agitation.
2. Add builders (sodium carbonate, metasilicate) and dissolve completely.
3. Slowly add surfactants under stirring to prevent foaming.
4. Add solvent and corrosion inhibitor last.
5. Mix for 15–20 minutes until clear.

Store the solution in sealed HDPE drums. The pH should be around 9–11 for alkaline cleaning strength.

---

4. How Surfactants Actually Clean: The Science in Action

Surfactants have two ends — a hydrophilic (water-loving) head and a hydrophobic (oil-loving) tail.

When applied to a dirty surface, the hydrophobic tail attaches to oil while the hydrophilic head stays in water, forming micelles that lift away grease.

This process emulsifies the oil into tiny droplets suspended in water, allowing easy rinsing.
Nonionic surfactants improve stability, while anionic surfactants boost the cleaning rate.

Builders help by adjusting pH and reducing water hardness, ensuring surfactants can fully interact with oils instead of reacting with calcium or magnesium ions.

---

5. Safety and Handling Considerations

Even though surfactant-based cleaners are safer than solvents, safety is still critical.

• Wear gloves and goggles when mixing chemicals.
• Always add chemicals to water, not water to chemicals, to prevent splashing.
• Aufrechterhalten good ventilation in your workspace.
• Label containers clearly with concentrations and hazard symbols.
• Neutralize or dilute wastewater before discharge.

For eco-friendly goals, choose biodegradable surfactants and avoid phosphates in large-scale outdoor applications.

---

Dive Deeper: Customizing for Specific Cleaning Needs

Different industries require different surfactant systems. Here’s how to modify your formulation:

Anwendung	Surfactant System	Hinweise
Heavy machinery degreasing	LAS + nonionic + phosphate ester	High alkalinity (pH 11) and corrosion control
Food processing equipment	Nonionic + mild anionic	Low-foam, neutral pH, food-safe
Floor cleaning	LAS + solvent	cURL Too many subrequests.
cURL Too many subrequests.	Nichtionisch + Phosphatester	cURL Too many subrequests.
cURL Too many subrequests.	cURL Too many subrequests.	cURL Too many subrequests.

cURL Too many subrequests.

cURL Too many subrequests. cURL Too many subrequests., cURL Too many subrequests.
Für cURL Too many subrequests., cURL Too many subrequests.

---

cURL Too many subrequests.

cURL Too many subrequests.

• cURL Too many subrequests. cURL Too many subrequests.
• cURL Too many subrequests. cURL Too many subrequests.
• cURL Too many subrequests. to improve blend stability.
• Reduce static charge on machinery surfaces.

This dual action makes phosphate esters an ideal choice for mechanical workshops, foundries, and maintenance operations. Combining them with nonionic surfactants creates a robust, fire-safe, and efficient cleaner — something hard to achieve with ordinary detergents.

---

Dive Deeper: Scaling Up from DIY to Industrial Production

Once your DIY formula performs well on-site, scaling up requires consistency and safety certification. Here’s how to take it to the next level:

1. Use stainless steel mixing tanks to prevent contamination.
2. Install temperature controls — most surfactant solutions blend best below 40°C.
3. Add mild preservatives to prevent microbial growth during storage.
4. Test cleaning performance on various substrates (steel, aluminum, concrete).
5. Perform pH, viscosity, and foam tests to maintain batch quality.

For commercial sale, ensure compliance with REACH, GHS, und local chemical labeling standards. You can then bottle it as a concentrated or ready-to-use cleaner for factory or workshop applications.

---

Abschließende Gedanken

Making a DIY industrial cleaning solution using surfactants is both practical and economical. It allows you to control ingredients, tailor cleaning power, and minimize environmental impact. Surfactants — especially when paired with phosphate esters — provide the ideal balance between power, safety, and sustainability.

When you understand how each component functions, you’re not just mixing chemicals; you’re engineering performance.

---

Kontaktieren Sie Sunzo Foundation Engineering
For professional-grade surfactants and formulation support for industrial cleaners:
📧 E-Mail: dohollchemical@gmail.com
📱 WhatsApp: +86 139 0301 4781